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3-5 Gallon Filling Machine

Capacity : 450BPH Barrels Per Hour. Sizes : 3-5Gallon. Function :Rinsing filling capping for drinking water
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Introduction

450BPH rinsing filling capping mono-block

Model QGF-450 Barrel Packing Production Line is affiliated production facility especially for five gallons barrel packing production line .It is especially suitable for producing mineral water, distilled water ,purified water .The machine is made of excellent stainless steel ,it is erosion-proof and it is easy to wash. Main electrical appliances have applied SIMENS ,OMRON product .Pneumatic circuit . has applied imported AIRTACT product. It is a automatic barreled equipment with motor ,electric unit and air three in one .

Application

Main Machine Features. 

1/Shape structure adopted concave and convex shape,
perfect appearance also reduces the leakage.

2/The thickness of the stainless steel plate which used for 600bph is 3mm.

3/Tank and the heating pipe in tank are removable which become more clean sanitation.

Filling Part Features.

1/Uploading and dropping barrels changed from 45 degree to translatory which is more stable.

2/Nozzle can insert into 10-15cm of the barrel in order to rinse little impurities down. Rinsing pump is separately controlled by different magnetic valves. Pump only work when there is barrel on that. It can avoid the mixture of different cleaning fluid.

Capping Parts.

1/Liquid level difference is controlled in 1cm.
2/Machine is equipped with Cap Sterilization system, which is 1.2m. The system make products more clean and safe by using sterilization and finished water.
3/Customers can choose to equip ABB/SEW motor, GRUNDFOS water pump, FESTO pneumatic component.

Video

Technical Data

Model: QGF-450

Rows number: 3rows

Filling Heads:3

Filling Volume: 5 Gallon

Size of Barrel: ф276×490mm

Capacity: 450barrels per hour

Power supply: 380V, 50Hz, Max power consumption 2 kw+ heating 9 kw the Power consumption is only 1.75kw while the machine works as each electrical part starts intermittently

Volume of using water: Filling 9T/H; (hot)alkali washing 1.5T/H; Purified water washing 1.5T/H

There is 12 steps during the washing procedure: 1. pre-washing, 2&3. alkali washing, 4.dropping 5&6 recycle water washing 7. dropping 8&9 disinfect water washing 10&11 finish water washing 12.dropping

Structure type: gear wheel and rack transmission intermittently;

four filling valves

Overall dimension(mm):  3700×1500 ×1600mm

Total weight:about 1.5Tons

Disposal explanation

The whole set of equipment is imported abroad. The shower nozzle for washing is the technology products of American sprayer company

Intellectual management, controlled by OMRON  micro-computer.

Siemens electrical element

AIRTAC pneumatic element

The whole set of equipment is made of stainless steel especially for food

Including system for automatic cap settling and cap transportation

Installment of automatic trouble protected device

Details Description

Rinsing part

>>12 steps washing procedure: 1. pre-washing, 2&3. alkali washing, 4.dropping 5&6 recycle water washing 7. dropping 8&9 disinfect water washing 10&11 finish water washing 12.dropping

>>All 304 stainless steel rinser heads, water spray style inject design, more save water consumption & more clean

>>304 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing

>>304 stainless steel Rinsing pumps

>> All food grade SUS304/316 design

>> Effectively clean bottle and save water

>> Resting waiting for water drops

Filling part

>>High precision filling nozzle, PLC variable signal control, ensure high filling precision & filling smoothly & steadily

>>All 304 stainless steel contact parts & liquid tank, fine polish, easy to clean

>> Filling valve, guide rail, elevating device, etc.

>> Gravity filling type (No touch filling type)

>> Filling volume adjustable

>> All food grade SUS304/316 design, harmless for beverages and easy to clean

>>No bottle no filling

Capping part

>>Place & capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping

>>All 304stainless steel construction

>> Cap unscrambler, cap drop rail and capper

>> Minimum bottle crash during capping

>> No bottle no capping

Cooperation Brand

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